Jason A. Smith DO, FAOASM, Sports Medicine
Mon – Fri: 8AM – 5PM | Sat – Sun: Closed

Call us


1200 Medical Center Parkway
Maumee, OH 43537


4235 Secor Road Building 1,
Upper Level Toledo, OH 43623

3-D Printed Casts

3-D Printed Casts

Welcome to the website of Dr. Jason A. Smith, DO, FAOASM, a renowned sports medicine doctor dedicated to providing cutting-edge treatments for athletes of all levels. Our practice is at the forefront of innovative medical technologies, and one such advancement we are excited to offer is 3D printed casts. In this section, we will explore the numerous benefits of 3D printed casts and provide an overview of the fascinating process behind their creation.

Personalized Precision: Unlike traditional plaster or fiberglass casts, 3D printed casts are custom-designed to fit each patient’s unique anatomy. Using advanced scanning techniques, we capture precise measurements and create a digital model that guides the production process. This individualized approach ensures a snug fit, promoting optimal healing and reducing discomfort during recovery.

Enhanced Comfort: Traditional casts are notorious for their bulkiness, weight, and lack of breathability. In contrast, 3D printed casts are lightweight, breathable, and allow for better airflow to the injured area. Additionally, the use of lightweight materials and ergonomic designs enables patients to carry out daily activities with greater ease, minimizing the impact on their lifestyle.

Faster Healing: The innovative design of 3D printed casts facilitates improved healing times. By strategically incorporating adjustable features, such as removable sections or hinges, our casts enable healthcare professionals to access the injured area for regular check-ups, therapeutic interventions, or necessary adjustments without the need for complete cast removal. This targeted approach can expedite the healing process and reduce the risk of muscle atrophy.

Now, let’s delve into the process of creating these revolutionary 3D printed casts:

Digital Scanning: The process begins with a non-invasive, three-dimensional scan of the patient’s injured limb. Our state-of-the-art scanners capture highly detailed images, creating an accurate digital model that serves as the foundation for the cast’s design.

Customized Design: Utilizing advanced software, our team of skilled technicians meticulously design the cast to precisely fit the patient’s unique contours. The digital model allows for individual modifications, ensuring optimal comfort, support, and functionality.

3D Printing: Once the design is finalized, it is time for the magical transformation from the digital realm to physical reality. Specialized 3D printers use advanced additive manufacturing techniques to layer the chosen material—often a lightweight and durable polymer—to build the cast in accordance with the digital model.

Post-Processing: After the 3D printing process is complete, the cast undergoes post-processing procedures to refine its surface and ensure structural integrity. This step involves removing support structures, smoothing rough edges, and making any necessary adjustments to achieve the perfect fit.

Customized Fit: Once the cast is ready, our expert medical team expertly applies it to the patient’s injured limb, ensuring a snug fit that provides optimum support. Regular check-ups allow for necessary adjustments or modifications to be made, ensuring the cast continues to promote effective healing throughout the recovery period.

In summary, 3D printed casts offer a range of benefits, including personalized precision, enhanced comfort, and faster healing times. With their customizable design and advanced manufacturing techniques, these casts represent the future of orthopedic care. Dr. Jason A. Smith, DO, FAOASM, is proud to bring this cutting-edge technology to his patients, revolutionizing the way we approach sports-related injuries and promoting quicker, more comfortable recoveries.